RNA Manufacturing Innovation Team

A multidisciplinary team driving the next generation of RNA vaccine and therapeutics manufacturing.

We are a diverse and welcoming research team based in the School of Chemical, Materials and Biological Engineering at the University of Sheffield, bringing together expertise across multiple disciplines and career stages.

Our collaborative environment fosters innovation and excellence, as we work together on cutting-edge research projects. Meet our talented team members below and learn about their unique contributions and expertise!

Professor Zoltán Kis

Professor Zoltán Kis — Team Leader

Zoltán Kis is a Professor of Bioprocess Engineering at the School of Chemical, Materials and Biological Engineering at the University of Sheffield, and an Honorary Lecturer at the Department of Chemical Engineering, Imperial College London.

Zoltán is leading a multidisciplinary team that is innovating and digitalising RNA vaccine and therapeutics production platform technologies. His work is addressing the challenges of producing large volumes of RNA-based vaccines and therapeutics, rapidly, at high quality and at low cost in a disease-agnostic manner.

Zoltán's work on RNA vaccine manufacturing and production process modelling received high-profile media coverage in the UK and internationally, including BBC World News, BBC Radio, Sky News, RTL TV, China Central Television (CCTV), Nature News, The Lancet, BMJ, CNN, The Wall Street Journal, Financial Times, The New York Times and many more.

He also advises policy experts, non-governmental organisations and companies, having acted as a consultant for techno-economic modelling by the WHO mRNA Technology Transfer Hub, and sitting on the Sanofi mRNA CMC Advisory Board as well as the Pfizer mRNA technology Advisory Board.

Teaching

Zoltán is a Fellow of the Higher Education Academy and is passionate about teaching and training the next generation of chemical and biological engineers.

  1. CMB325-CMB456 — Biopharmaceutical and Vaccine Manufacturing, 3rd Year UG & M.Sc. (Module Leader & Lecturer)
  2. CMB102 — Introduction to Bioengineering, 1st Year UG (Lecturer)

Contact Zoltán via LinkedIn or z.kis@sheffield.ac.uk.

Dr Mabrouka Maamra

Dr Mabrouka Maamra — Project and Laboratory Manager

Mabrouka Maamra joined the group as a Project Manager in January 2023. Before joining the group, her research involved biomarkers and therapeutic treatment in kidney fibrosis and endocrinology dysregulation in laboratories in Sheffield, Italy and Australia.

She was previously funded via the Wellcome Leap R3 program and now by CEPI. By participating in our projects, Mabrouka is keen on sharing her passion for science to help achieve rapid and efficient access to vaccines/therapeutics while contributing to human health, and particularly interested in equality of access worldwide.

Contact Dr Mabrouka Maamra via LinkedIn or m.maamra@sheffield.ac.uk.

Dr Caroline Evans

Dr Caroline Evans — Senior Research Fellow

Caroline Evans is a research fellow at the University of Sheffield working on analysis methods for mRNA based Vaccine and Therapeutics Products. Dr Caroline Evans has a substantive and successful track record in bioanalytical analysis using mass spectrometry based workflows (Scopus h index 30).

Her research portfolio includes bioprocess optimization by protein analysis using quantitative proteomics and more recently method optimisation for analysis of mRNA vaccines, flexibility enabled by experience of customising workflows to specific applications.

Contact Dr Caroline Evans via LinkedIn or caroline.evans@sheffield.ac.uk.

Dr Adithya Nair

Dr Adithya Nair — Research Associate

Dr. Adithya Nair is a post-doctoral research associate within the UK-SEA Vax Hub at the University of Sheffield. His work focuses on techno-economic modeling and process development for mRNA-based product manufacturing. He obtained his doctoral degree from Osaka University, Japan, and holds a master's degree in Industrial Biotechnology.

Contact Dr Adithya Nair via LinkedIn or adithya.nair@sheffield.ac.uk.

Dr Manoj Pohare

Dr Manoj Pohare — Research Associate

Manoj is a protein biochemist with a PhD from Ehime University, Japan (MEXT fellow). He is currently working on the ambitious "RNAbox" project, which aims to create a continuous high-quality, low-cost RNA manufacturing process contained in a box for rapid vaccine and therapeutic development. His research focuses on both the upstream and downstream aspects of the mRNA manufacturing process.

Contact Dr Manoj Pohare via LinkedIn or m.pohare@sheffield.ac.uk.

Dr Emma Welbourne

Dr Emma Welbourne — Academic Visitor

Emma is currently the COO and Co-Founder of RNA Forge Ltd. Emma was previously a post-doctoral research associate, working with Prof. Mark Dickman as well as Prof. Zoltán Kis. Her research was focusing on the development of analytical methods for the characterisation of mRNA vaccines and therapeutics, and on mRNA manufacturing process development for needle-free, oral-patch based vaccine delivery.

Emma's background is in biophysics and she obtained her PhD from the University of Cambridge in 2021, where she studied novel magnetic particles for biomedical applications.

Contact Dr Emma Welbourne via LinkedIn or e.n.welbourne@sheffield.ac.uk.

Dr Prerna Bora

Dr Prerna Bora — Research Associate

Dr. Prerna Bora is currently working as a post-doctoral researcher at the University of Sheffield, where she is engaged in experimental process development for mRNA-based vaccines and therapeutics. Her work involves the development and optimization of in vitro transcription (IVT) processes, with a particular focus on circular RNA (circRNA) and self-amplifying RNA. Prerna holds a Ph.D. in Molecular and Cell Biology from the Institute of Science Tokyo.

Contact Dr Prerna Bora via LinkedIn or p.bora@sheffield.ac.uk.

Dr Stuart Archer

Dr Stuart Archer — Senior Research Technician

Stuart is the senior laboratory technician for the RNA Innovation Manufacturing Team, managing their equipment and laboratories in the School of Chemical, Materials and Biological Engineering at The University of Sheffield. He brings a variety of experience, including a PhD in synthetic and analytical chemistry, research into DNA intercalating theranostic probes, pharmaceutical development in a GMP environment, research administration and health and safety in industrial and academic environments.

Contact Dr Stuart Archer via LinkedIn or s.a.archer@sheffield.ac.uk.

Dr Bojan Kopilovic

Dr Bojan Kopilovic — Research Associate

Bojan is a Postdoctoral Research Associate at the University of Sheffield in the School of Chemical, Materials and Biological Engineering, working in collaboration with the Coalition for Epidemic Preparedness Innovations (CEPI) under the supervision of Prof. Zoltán Kis.

Bojan's research focuses on the scalable production and purification of mRNA vaccines, with a strong emphasis on lipid nanoparticle (LNP) formulation and process intensification for decentralized manufacturing. He is passionate about advancing the RNA-based therapeutics field and enabling equitable access to vaccines worldwide through innovative strategies.

Contact Dr Bojan Kopilovic via LinkedIn or b.kopilovic@sheffield.ac.uk.

Dr Pramuditha Mendis

Dr Pramuditha Mendis — Research Associate

Pramuditha is a Postdoctoral Research Associate at the University of Sheffield in the School of Chemical, Materials and Biological Engineering. Pramuditha's background is in Chemical and Process Engineering. He obtained his PhD from the Hong Kong University of Science and Technology in 2023, where his focus was model-based optimization of pharmaceutical crystallization processes.

His research focus is quality-by-design (QbD) and techno-economic modeling of mRNA manufacturing processes for needle-free, oral-patch based vaccine delivery.

Contact Dr Pramuditha Mendis via LinkedIn or n.p.mendis@sheffield.ac.uk.

Casual staff

  • Mahdi Ahmed – Kinetic modelling of the in vitro transcription reaction. June 2022 - Present.
  • Dr Jack Ledingham – Computational fluid dynamics simulations to aid the development of mRNA production processes and equipment. June 2023 - Present.
  • Joseph Middleton – Digitalisation of the mRNA manufacturing process. May 2023 - Present.

PhD Students

Shady Hamed

Shady Hamed — PhD Researcher

Shady is currently pursuing his PhD in the School of Chemical, Materials and Biological Engineering at the University of Sheffield.

Shady's research focuses on modeling mRNA vaccine production process units involving purification and drug product formulation: Chromatography, LNP formulation, and Tangential flow filtration. Shady is passionate about contributing to the mRNA vaccine project, which aims to push the boundaries of human knowledge forward and work towards eradicating more diseases.

Contact Shady via LinkedIn or s.m.hamed@sheffield.ac.uk.

Haitem Elmassoudi

Haitem Elmassoudi — PhD Researcher

Haitem is currently pursuing his PhD in the School of Chemical, Materials and Biological Engineering at the University of Sheffield. His research focuses on developing next-generation upstream processes for production of mRNA vaccines and therapeutics.

Contact Haitem via LinkedIn or helmassoudi1@sheffield.ac.uk.

Alumni

Postdoctoral RA Research Associate PhD Researcher MSc Student BEng / MEng SURE / SURF
Post-doctoral Research Associates
Dr Kate Loveday
Dr Royce Copley
Dr Min Tao
Dr Ehsan Nourafkan
Dr Emma Welbourne
Research Associates
James Grinham
Charlie Kenyon
Lily Brewster
PhD Researchers
Jixin Qu
Zidi Yang
George W Muir
MSc Research Students
MSc 21–22 (7)
MSc 22–23 (1)
MSc 23–24 (5)
MSc 24–25 (3)
BEng / MEng Researchers
BEng/MEng 21–22
BEng/MEng 22–23
BEng/MEng 23–24
BEng/MEng 24–25
SURE / SURF Interns
SURE/SURF '22 (4)
SURE/SURF '23 (2)
SURE/SURF '24 (2)
View full alumni list

Post-doctoral research associates:

  • Dr Min Tao – Gaussian Process-based data-driven modelling. June 2022 – January 2024. LinkedIn
  • Dr Royce Copley – Digitalisation of the mRNA manufacturing process. April 2022 – January 2024. LinkedIn
  • Dr Ehsan Nourafkan – LNP formulation and modelling of the TFF process. April 2022 – February 2025. LinkedIn
  • Dr Kate Loveday – mRNA vaccines production process development. February 2022 – March 2025. LinkedIn
  • Dr Emma Welbourne – Advanced analysis of mRNA medicines. April 2022 – April 2026. LinkedIn

Research associates:

  • Charlie Kenyon – mRNA vaccines production process development. February 2023 – September 2024. LinkedIn
  • James Grinham – mRNA purification. July 2022 – March 2025. LinkedIn
  • Lily Brewster – mRNA Vaccine Manufacturing Process Development. Mar 2025 – Feb 2026. LinkedIn

PhD students:

  • Jixin Qu – Downstream mRNA purification processes development. June 2022 – January 2025. LinkedIn
  • Zidi Yang – RNA formulation LNP processes development. Dec 2022 – August 2025. LinkedIn
  • George William Muir – Capillary gel electrophoresis and analytical electro-separation. September 2022 – May 2026. LinkedIn

MSc Research Students:

  • Yuchen Wu, Lee Clarke, Zihan Xu, Erxin Zhou, John Day, Yutong Jiang, Cheng Chen – 2021–2022.
  • Erxin Zhou – 2022–2023.
  • Mihir Umesh Desai, Yiqing Wu, Ke Xu, Yinhuang Xu, Yingjie Xu – 2023–2024.
  • Rhys W McPhail, Hege Hadland, Arthur GB Tavares – 2024–2025.

BEng and MEng Research Students:

  • Oisín McLaughlin – 2021–2022.
  • Joe Smith, Ioanna (Ioni) Kalospyrou – 2022–2023.
  • Shady Hamed, Forbes T Gusha, Obai Aiach – 2023–2024.
  • Samira N Gulzar, Natasha Dahir, Ricardo F Moura Cardoso – 2024–2025.

SURE / SURF and summer interns:

  • Ioanna Kalospyrou, Angus Hardy, Ricardo Moura Cardoso, Abigail Cordiner – 2022.
  • Muhammad T Jamil, David Manrique Suarez – 2023.
  • Fuaad Jafree, Natasha Dahir – 2024.